An unidentified industrial designer has demonstrated remarkable innovation and speed by creating a custom orthotic device for an injured colleague using cutting-edge 3D scanning and printing technology. The case study, featured on Core77's Industrial Design Resources platform, showcases how modern digital fabrication tools can solve real-world medical problems in minimal time.
The project began when the anonymous designer was visited by a colleague who had recently suffered a hand injury and was struggling with an uncomfortable, ill-fitting orthotic device. Recognizing the problem and knowing that his colleague would only be in town for a short period, the designer took on the challenge of creating a better, custom-fitted solution under extreme time pressure.
To accomplish this ambitious goal, the designer utilized a sophisticated combination of modern technologies. The process involved the SnugFit 3D scanning app to capture precise measurements of the injured hand, specialized orthotic design software called Spentys for creating the custom design, and both SLA (Stereolithography) and SLS (Selective Laser Sintering) printers from Formlabs for rapid prototyping and production.
The entire design and manufacturing process was documented in a video presentation approximately two minutes in length, though the designer chose to remain anonymous throughout the demonstration. The video showcases the seamless integration of digital scanning, computer-aided design, and 3D printing technologies to create a medical device that perfectly fits the patient's specific anatomical requirements.
This case study represents an excellent example of how industrial designers can leverage digital fabrication tools to address urgent medical needs. The project demonstrates the potential for rapid, personalized medical device creation using accessible technology, highlighting the growing intersection between design, technology, and healthcare.
Core77, which featured this case study as part of their Industrial Design Resources directory, continues to seek out and present innovative examples of 3D printing applications. The platform has issued a call for anyone who knows the identity of the anonymous designer to come forward so proper attribution can be provided for this impressive work.
The Core77 directory also features profiles of various industrial design companies, including 4DESIGN from Australia, Seattle-based Kritzer Design Studio (KDS), Michigan's Brainchild Engineering, Cleveland's Cardboard Helicopter Product Design, the acclaimed Whipsaw under Dan Harden's leadership, Pushstart Creative, and Anvil Studios. These companies represent a diverse range of specializations within the industrial design field, from product development and engineering to strategy and connected world solutions.
